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External Wall Insulation – EPS or Mineral Wool Facade?

18 October 2024 4 min read

External Wall Insulation – EPS or Mineral Wool Facade?

Choosing external wall insulation (EWI/ETICS) often comes down to two proven options: EPS (expanded polystyrene) or facade mineral wool. The right choice affects comfort, energy bills and long-term durability. Below is a practical, buyer-friendly comparison.

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At a glance

  • 🔥 Fire safety: mineral wool is non-combustible (A1/A2); EPS is combustible and needs correct detailing.
  • 🎧 Acoustics: mineral wool absorbs sound better — useful near busy roads.
  • ❄️ Thermal performance: both can achieve low U-values — check λ-value and required thickness.
  • 💨 Vapour diffusion: mineral wool is more vapour-open; EPS is more vapour-tight.
  • 💸 Cost & speed: EPS is usually cheaper and faster to install; mineral wool tends to cost more and weigh more.
  • 🛠️ System: always use a certified ETICS system (adhesive + board + fixings + base coat + mesh + render).

EPS (polystyrene) — popular, cost-effective

  • Lower material cost and quick installation (light, easy to cut).
  • Good thermal insulation at competitive thicknesses.
  • ⚠️ Weaker acoustics than mineral wool.
  • ⚠️ Combustible — requires correct fire-stopping and system components; follow local regulations and system guidance.

Where EPS often fits best: standard residential projects with tight budgets, low external noise, and no special fire constraints for the façade.

Facade mineral wool — safety & versatility

  • Non-combustible (A1/A2) — excellent fire performance for façade zones.
  • Better sound absorption — improves indoor acoustic comfort.
  • Vapour-open — helps walls manage moisture; reduces risk of interstitial condensation (with proper design).
  • ⚠️ Higher cost & weight than EPS; installation can take longer.

Where mineral wool often fits best: buildings with higher fire-safety expectations, louder locations, or where vapour openness is desired.

Quick comparison

Criterion EPS (polystyrene) Mineral wool (facade)
Fire behaviour 🔥 Combustible (needs correct detailing) 🧯 Non-combustible (A1/A2)
Acoustics 🎧 Basic 🎧🎧 Better sound absorption
Vapour diffusion 💨 Lower (more vapour-tight) 💨 Higher (more vapour-open)
Weight ⚖️ Very light ⚖️ Heavier
Cost 💸 Usually lower 💸 Higher
Install speed ⏱️ Fast / easy cutting ⏱️ Slower, heavier boards

Typical performance & thickness (guide)

  • λ-values (declared):
    • EPS façade boards: ~ 0.031–0.040 W/m·K
    • Mineral wool façade boards: ~ 0.034–0.040 W/m·K
  • Common thicknesses: 120–200 mm+ (depends on target U-value, wall type and climate).
    Always design by U-value calculation and the chosen system certification.

Basic ETICS layers (do not mix brands)

  1. 🧱 Adhesive (and/or mechanical fixings) suitable for substrate.
  2. 🧩 Insulation boards (EPS or mineral wool), staggered joints.
  3. 🪪 Mechanical fixings per wind-load calculation and system guide.
  4. 🧵 Base coat + reinforcing mesh (alkali-resistant).
  5. 🎨 Primer + finish render (mineral/silicate/silicone/acrylic — system-approved).
  6. 🧰 Details: fire breaks (where required), drip edges, window reveals, plinths, movement joints, caps.

Tip: Pick a certified system from one manufacturer (e.g., Rockwool, Knauf, Isover, Ursa, etc.). Mixing components voids approvals and warranty.

When to choose what?

  • Pick EPS if you need a budget-friendly, quick solution in a low-noise, low-risk fire scenario, with detailed design compliance.
  • Pick mineral wool if fire safety, acoustic comfort or vapour openness are priorities — or when specification requires an A1/A2 façade.

Common mistakes to avoid

  • 🚫 Using non-approved mixes of adhesives, mesh and renders.
  • 🚫 Too few fixings or wrong types for the substrate/wind zone.
  • 🚫 Skipping movement joints or incorrect plinth details.
  • 🚫 Ignoring moisture paths at window sills, balconies and roof edges.
  • 🚫 No plan for fire-stopping and compartmentation (where required).

Buying checklist

  • ✅ Certified ETICS system (all layers from one brand).
  • λ-value and thickness to reach the target U-value.
  • Fire classification (A1/A2 for mineral wool; EPS with proper fire detailing).
  • Acoustic need (busy road? choose mineral wool).
  • Logistics: lead times, pallet sizes, access and offload (tail-lift/HIAB).
  • Installation crew experienced with the chosen system.

Need help specifying the system or arranging export and delivery? → Contact us. We support sourcing, consolidation and insured transport for projects in Ireland / UK / NI.